Vietnam FCL Deal | Engineering a Custom CDD20 Paper Roll Lifter for a Major Manufacturer

In the fast-paced world of industrial manufacturing, especially in sectors like paper production, printing, and packaging, efficiency and safety aren’t just aspirations; they are fundamental to profitability. Handling large, heavy, and cumbersome paper rolls presents a unique set of challenges. An improper lift can lead to damage costing thousands of dollars in material, while an inefficient process can create bottlenecks that ripple through the entire production line.

Recently, a leading manufacturer in Vietnam approached Sinolift with this precise challenge. As part of a significant operational expansion, they required a fleet of material handling solutions, culminating in a Full Container Load (FCL) order. A critical component of this order was a specialized lifter for their exceptionally large paper rolls. While our standard product line is robust, the customer’s specific needs called for a custom-engineered solution. This case study demonstrates how we adapted our proven CDD1000-M700 Fully Electric Paper Roll Lifter to create a new, heavy-duty variant: the CDD20.

The Challenge: Exceeding Standard Capacity

The client’s primary hurdle was the sheer scale of their materials. Their process involved handling paper rolls that surpassed the weight and size capabilities of many standard lifters. They needed a machine that could not only lift heavier loads but also do so with stability and precision to prevent damage and ensure operator safety.

The specific requirements for this custom model, which we designated the CDD20, were:

• Rated Load Capacity:A formidable 2000 kg (4400 lbs) to manage their heaviest stock.
• Load Center:A 700 mm load center, crucial for maintaining stability when lifting large-diameter rolls.
• Lift Height:A maximum lift height of 1200 mm, providing ample clearance for loading, unloading, and transport within their facility.
• Power System:A reliable 24V electrical system with a high-capacity 80Ah battery to guarantee long operational shifts without frequent recharging.

This was more than just a request for a product; it was a demand for a tailored engineering solution. Our team rose to the occasion, using the reliable framework of the CDD series as the foundation for this powerful new machine.

The Solution: A Deep Dive into the Custom CDD20’s Features

The custom-built CDD20 electric paper roll lifter is a masterclass in focused design. It combines raw power with sophisticated control and uncompromising safety features. It directly addresses the challenges faced by our Vietnamese partner and serves as a prime example of Sinolift’s customization capabilities.

Power, Precision, and Performance

At its core, the CDD20 is a fully electric workhorse. The powerful 24V system ensures smooth, quiet, and emission-free operation, making it ideal for indoor use. The high-capacity 80Ah battery, paired with a convenient built-in battery charger, maximizes uptime and simplifies the recharging process—just plug it in at the end of a shift.

However, power is meaningless without control. We understand that handling delicate paper rolls requires finesse. That’s why all operational controls are intuitively located on the ergonomic operator handle. This allows the user to lift, lower, and maneuver with precision and confidence. For facilities requiring the utmost accuracy in positioning rolls onto machinery, all our models can be equipped with an optional lateral displacement (side-shifter). This feature significantly reduces handling time and minimizes the risk of material damage.

Uncompromising Safety by Design

When dealing with 2000 kg loads, safety is paramount. The CDD20 is engineered with multiple overlapping safety systems designed to protect the operator, the load, and the machine itself.

• Operator Protection:An operator’s anti-crushing device is integrated into the handle. If the operator gets pinned between the unit and an obstacle, this button immediately stops and reverses the truck’s movement.
• Load Security:The coil holder flatbed is equipped with a hydraulically controlled stop plate. With the press of a button, this plate activates to firmly lock the paper roll in place, preventing any shifting or rolling during transport. This is a critical feature for maintaining load integrity.
• Hydraulic Integrity:A fall valve is built directly into the single-acting lifting cylinder. This crucial safety feature ensures that in the unlikely event of a hydraulic pipe failure, the lifting mechanism will not catastrophically drop the load. The coil holder remains in its position, preventing a dangerous and costly accident.
• System Safeguards:An emergency stop pushbutton allows for an immediate halt of all machine functions. Furthermore, the drive wheel is protected by a sturdy housing, and engaging the locking engine acts as a secure parking brake, ensuring the unit remains stationary when not in use.

The Sinolift Partnership Advantage

This FCL deal for our Vietnamese client underscores a core principle of our business: we are more than just equipment suppliers; we are solution partners. By listening to our client’s unique operational needs, our engineering team was able to deliver a custom-built machine. This machine seamlessly integrates into their workflow, boosting productivity and safety.

The success of the heavy-duty CDD20 is a testament to the robust and versatile design of our standard CDD1000-M700 Fully Electric Paper Roll Lifter. It demonstrates our ability to scale our technology to meet any challenge.

If your facility faces challenges with handling heavy, large-diameter rolls, look no further. Whether you need the proven reliability of our standard models or a fully customized solution engineered for your specific needs, the Sinolift team is ready to help.